Position Title: Engineering Manufacturing Lead
Duration: 6 Months Contract
Location: Chirk, Wales
About the Role:
- Our Client are seeking an experienced and driven Engineering Lead to oversee all engineering operations within our manufacturing process plant.
- This is a pivotal leadership role responsible for driving operational excellence, implementing lean manufacturing techniques, and transforming our maintenance strategy from a reactive model to a robust preventative and predictive maintenance programme.
- The successful candidate will lead a multidisciplinary engineering team and play a central role in improving plant reliability, efficiency, and safety.
Key Responsibilities:
Engineering Leadership & Team Management
- Lead, coach, and develop a team of engineers, technicians, and maintenance professionals across mechanical, electrical, and instrumentation disciplines.
- Set clear performance objectives, conduct regular reviews, and foster a culture of continuous improvement and accountability.
- Manage resource planning, shift coverage, and skills development to ensure optimal team capability.
- Act as the senior technical authority on-site, providing guidance on complex engineering challenges.
Lean Manufacturing Implementation
- Champion the adoption and embedding of lean manufacturing principles across all engineering and maintenance activities.
- Lead the implementation of lean tools and methodologies including 5S, Kaizen, Value Stream Mapping, SMED, TPM (Total Productive Maintenance), and Root Cause Analysis (RCA).
- Identify and eliminate waste in engineering processes, reducing downtime, material costs, and inefficiencies.
- Establish and track KPIs aligned with lean objectives: GE (Global Efficiency inc. OEE), MTBF (Mean Time Between Failures), and MTTR (Mean Time to Repair).
- Facilitate cross-functional workshops and training sessions to build lean capability across the wider plant team.
Plant Reliability & Continuous Improvement
- Own the plant's asset management strategy, ensuring long-term reliability and lifecycle cost optimisation.
- Lead failure investigations and root cause analyses for significant breakdowns, implementing corrective and preventive actions.
- Drive capital expenditure (CapEx) projects for equipment upgrades, replacements, and process improvements.
- Collaborate with Production, Quality, Health & Safety, and Supply Chain teams to align engineering priorities with business objectives.
Compliance, Safety & Standards
- Ensure all engineering activities comply with relevant health, safety, and environmental regulations and industry standards.
- Maintain up-to-date documentation including P&IDs, SOPs, risk assessments, and equipment records.
- Support internal and external audits and ensure engineering readiness at all times.
Required Qualifications & Experience:
- A high level of experience in an engineering or maintenance leadership role within a manufacturing or process plant environment.
- Food industry experience is advantageous but not essential
- Proven track record of implementing lean manufacturing techniques (e.g., TPM, 5S, Kaizen, Value Stream Mapping).
- Demonstrated experience in transitioning maintenance strategies from reactive to preventative/predictive models.
- Strong knowledge of CMMS platforms (ideally., SAP).
- Experience managing multidisciplinary engineering teams in a 24/7 operational environment.
- Solid understanding of health and safety legislation and regulatory compliance in a manufacturing setting.
Desirable Qualifications:
- Degree (or equivalent) in related Engineering field
- Lean Six Sigma certification (Green Belt or Black Belt).
- Experience with predictive maintenance technologies (vibration analysis, thermography, ultrasonic testing).
- Familiarity with Industry 4.0 concepts, including IoT-enabled monitoring and data-driven decision-making
